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HDPE Fusion

HDPE Fusion

Specs/Drawings

Leak-proof piping for long runs and critical bypass

For demanding municipal and industrial fluid transfer, you need piping that is durable, cost-effective, and won’t leak. HDPE pipe fusion creates a continuous pipeline with welded joints, removing the weak points common to camlocks, Bauers, flanges, and other mechanical connectors. The result is a safer system with fewer failure points and simpler operation.

Contact us to configure an HDPE run for your site conditions. We can design, deliver, fuse, and install the line so your crew stays focused on production instead of fighting leaks and fittings.

Why choose HDPE fusion

  • Truly leak-proof joints. Fused connections form one continuous pipe run instead of many mechanical joints. That means fewer disruptions, fewer spill risks, and higher confidence during long bypasses.
  • Corrosion and chemical resistance. HDPE resists corrosion from most acids and alkalis and stands up to internal and external abrasion. It’s a lightweight material with a long service life, making it a practical choice for extended projects.
  • Wide temperature tolerance. Rated for approximately −180°F to 140°F; water can freeze solid inside the pipe without damaging it, which reduces winterization headaches.
  • Large bend radius. Flexible to about 25× O.D., so lines can follow terrain, minimize pinch points, and reduce the number of elbows and fittings you need.
  • Economical for long durations. For runs longer than six weeks, HDPE bypass piping is often the most cost-effective option compared to hose strings or hard-pipe with many fittings.

What we provide

Pipe sizes and pressure classes

We stock 1″–18″ HDPE and can source other sizes and wall thicknesses to meet your pressure and weight targets. Common options range from DR7 (≈267 psi) to DR32.5 (≈51 psi), so we can right-size the pipe for your flow, head, and footprint.

Certified fusion and recorded QA

All fusion is performed by ISCO-certified operators, and our machines include an integrated data logger that records melt and cool times and fusion pressures for each joint. You get documentation for audits and peace of mind that procedures were followed.

Cut-to-order layouts

We cut and fuse to the line length and alignment your project requires. Need multiple pumps in series or parallel? We tie them into a single continuous run to streamline flow and reduce potential leak points.

Typical HDPE fusion applications

  • Long-term bypass. Wastewater and stormwater bypass lines benefit from leak-proof joints, chemical resistance, and flexible alignment, and HDPE is frequently used for permanent municipal installations as well.
  • Challenging fluids and conditions. HDPE performs well with abrasive slurries, chemically aggressive streams, and wide temperature swings, making it a resilient choice when other materials struggle.

How we deliver a clean, reliable run

Design and sizing

We review your hydraulic targets, pressure class, terrain, traffic crossings, and tie-ins, then design the fused run to match. Our team specializes in pump and piping system design for temporary and semi-permanent installations.

Delivery, installation, and on-site support

We mobilize the pipe, fusion equipment, and crew, then install and test the line. Need a full temporary bypass solution with pumps and controls? We handle the integration and provide on-site support to keep everything running.

Integrated accessories when you need them

If your route crosses roads or needs metering, secondary containment, or tie-ins, we can stage road crossings, flow meters, hoses, valves, and fittings from our accessories lineup and install them with the fused line.

When HDPE fusion is the right call

Choose a fused HDPE run when the job is long in duration, access is tight, terrain is uneven, or leaks would be unacceptable. The combination of leak-proof joints, chemical compatibility, wide temperature range, and flexible routing gives you a safer line with fewer maintenance events and fewer shutdowns. If your project calls for a full temporary bypass, our locations team designs and installs custom HDPE fusion piping with the pump package to match.

Get started

Share your line length, flow rate, pressure class, temperature range, and fluid characteristics. We’ll recommend a size and DR class, provide a layout, and fuse the run with documented joints so you can prove the work. If needed, we’ll package the line with pumps and site accessories for a complete, ready-to-run system.

Your project deserves more than just the right equipment.

From system design and installation to maintenance and customized billing, our team of experts knows that there’s more than spec sheets to consider when choosing an equipment vendor.

LEARN ABOUT THE E-PUMP ADVANTAGE

The Best Equipment Meets the Best Service in the Industry

Each piece of equipment in our inventory is backed by decades of experience, a rigorous inspection and maintenance protocol, and our industry leading customer service.

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